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Published on 8/22/2019

Published by marketing@concretebroker.com.au

Organising your concrete pour from the batch plant

Concrete broker looks at how to make sure your next pour runs smoothly


 

When planning a concrete pour from the plant timing is everything. Making sure your first truck is on time, and from then on all the ensuing trucks are evenly spaced. Concrete customers do not like to be left standing around twiddling their thumbs waiting for trucks. Time means money.But there's more than just truck timing to consider when organizing your successful pour from the batch plant. Lets take a look at the steps required to turn your pour from putty to pretty....

1. How far are we going? Check in with Google maps to see exactly how long it takes to travel to site. Add at least 15 minutes for loading and slumping the truck, and an extra 10 minutes for traffic and negotiating directions

2. How many trucks do we need? Liaise closely with your concreter on site. Make sure they have allowed at least 10% additional concrete to take into account uneven surfaces on site, spillage or varying sub surface levels.If the travel time is more than 30 minutes to site it would be worthwhile avoiding a message or plus load by sending a bit more rather than a bit less concrete. Talk with the concreter, he or she may have somewhere to utilize the surplus concrete on site, if not work out a strategy to handle excess concrete or a return. As an example you may have something formed up to pour in your own yard, or you may have some block moulds split in readiness for the return.

3. Are there any specific site requirements? Make sure to find out if there are any factors unique to the site where the pour is taking place. Is there a steep driveway? Are small trucks more suitable than large trucks to avoid spillage? Is the driveway too tight for a large truck? Is full PPE required?
Finding out site specific requirements prior to your concrete pour from the plant is a must.

 

 

4. Is the concrete mix being pumped? If so by a line pump or a boom pump? If its a line pump what size line? A small hose an 8 inch?
Ascertaining whether your concrete is going to be shot from the truck or pumped is most important. Particularly if its going to run out through a line pump. Pump mixes tend to require slightly more fines i.e., flyash and/or dune sand, to ensure they pump with ease, reducing the chance of pump blockages on site. With this in mind adjust your mix design accordingly before the pour, having talked with the concreter and/or concrete pumper.
And while you are on the phone, or on site with them, ask what slump they require the concrete to be delivered at. If they want it wetter than your standard slump, they need to request this, and it would be prudent to make a note of this in your diary. For if their concrete takes too long to set, or alternatively cracks and doesn't meet strength, your notes together with signed documentation from your driver highlighting water added on site may add to your argument further down the track

5. What additives are required? Once again liaise with site prior to the pour. Consider travel time, the amount of concreters on site and the time it is going to take to finish the concrete. Then check in with the weather forecast for the day. Is it going to be hot? Windy? Or freezing cold? Once all this information is collected make a decision in discussions with site as to whether retarder or accelerator is required to be added to your mix design to either delay or accelerate the setting time of your concrete

6. Communication. Finally, last, but by no means least maintain ongoing communication with site during the pour. How is the pour going? Is everything running to plan? Have there been any delays on site? Pump blockages? So on and so forth. Communication is the key. And this includes feedback from your drivers as well as site. They are your eyes and ears on the ground.

 

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INSMAKINA

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INS MAKINA is one of exporters who manufactures stationary and mobile concrete batching plants. We are pleased for our products which gives satisfaction and benefit to our customers. Our products are hardwearing, durable, and high performance as against equivalents due to our detailed projects and applications on production process. For customers own good we apply bolted system which is advantageous for transportation and installation. Our company which brings new products to sector with its quality, specifications, spare part and maintenance advantages, presents you different and special concrete plants.

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ECO BUILDING SYSTEMS CORP.

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Eco Building Systems Corp (EBS) is the manufacturing company of The Perfect Block? (I.C.C.F. blocks) and Mobile I.C.C.F. manufacturing turn key plants for purchase. What is I.C.C.F blocks? I.C.C.F stands for "Insulated Composite Concrete Forms" It's a building block or form made from 100% recycled expanded polystyrene (EPS), EPS intercepted before it reaches the landfill. The EPS is what gives the ICCF block its outstanding insulating properties. The recycled EPS is ground into an aggregate and mixed with Portland cement, our propriety formula admixtures and water. The mix is molded into a hollow core form that you fill with concrete and steel (rebar) after the walls are up to create a structure that is 700% stronger than traditional wood frame and metal frame construction, fireproof (4-hour fire rating, ASTM tested at 2000*F), hurricane and tornado safe (ASTM tested at a design wind speed of 250mph), can be engineered up to a seismic 8.0 earthquake, mold and pest proof and when completed can exceed an R-45. The cured structure provides a permanent framework for a monolithic ?screen-grid? of reinforced concrete at 12? on center, vertically and horizontally, to form highly insulated stem walls, load-bearing walls, shear walls, non-load bearing walls, sound attenuation walls, lintels, perimeter walls, retaining walls, and many other components of a building. Added features of The Perfect Block? is its cost, which is highly competitive with all wall building materials and costing less than 2x6 wood framing and its sound attenuation capability provides a quiet living environment. All this in a ?green building? block that is fireproof and saves energy. For Green Builders & Developers: - LIGHTWEIGHT - Block as light as 30 Lbs. - LOW WASTE - As little as 2% waste reduces costs to the builder, and waste tonnage to the landfill, and potential damage to the environment - PRECISE DIMENSIONS - Clean & Even edges, ICCF block, that has perfect dimensions, is easier to build with and eliminates compounded errors by slight variations in block. The Perfect Block? Benefits for Builders: Engineered to be highly consistent with standard residential construction dimensions @ 4? lengths. Forms are monolithic and precision molded and require minimal shimming for plumb and level walls. Forms are stout and rigid and create strong straight walls requiring minimal pre-grout bracing. Forms are large enough to build walls rapidly but small enough for single person handling. Forms are easily cut with common carpentry tools, forms are easily cut for special angles and shapes. Forms? 12? on center cores allow for any 12? or greater cut block to be used in general construction minimizing leftover building waste. The Perfect Block? offers 4 types of building forms, ranging from a 6? thick block for small projects or interior walls to 10? 6? x 6? core forms for special interest applications in government, security, transportation, and disaster rebuilding. For all of us at Eco Building Systems, it?s not only about creating a disaster resistant building material that can help save lives or helping to reduce our clients? energy bills by 50% or more, but also about a committed belief in doing what we can to make this world a better place to live with fresher air and a lasting ecosystem. As the price of commodities continues to increase, it is a financial benefit to make our homes and buildings more energy efficient. Additionally, with the understanding that nearly two-thirds of our earth?s original forest cover is gone, it is evident that wood is not the sustainable choice for the future of our planet. We challenge all manufacturers in the U.S. and around the world to compare the short-term benefits of their current manufacturing materials and processes with the long-term environmental impact. We hope that other manufacturers will adopt a more sensible use of manufacturing materials and processes. Every day at EBS, we make every effort to develop new environmentally-friendly and alternative solutions.

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PEVERIL MACHINERY

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Every production site is different, If you want to increase your efficiencies at the same time as buying new machinery Peveril will ensure this for you. Peveril will customise your machinery to suit your site and ensure that you have the very best efficiencies that your site can achieve. We wont try to sell you off the shelf machinery.

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VCA MOBILE CONCRETE

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HUNTER VALLEY CONCRETE PTY LTD

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Hunter Valley Concrete supplies quality concrete throughout the Hunter Valley of NSW. They are in the unique position of having experience in the supply and delivery of quality aggregates and sands from their quarries nearby. This enables them to supply a ready mix concrete product with washed, clean and consistent material. The experienced team at Hunter Valley Concrete put safety first in the large civil, mining and construction projects which form the nucleus of their work. Whether it is 15/20 or blinding concrete, to 20/20 or high strength mixes, Hunter Valley Concrete are your "go to" supplier in the Hunter Valley of NSW. 

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CONTECH TESTING & CONSULTANCY LTD

ContechTestingandConsultancy

Contech have extensive knowledge of the concrete industry with a combined 70 years of technical expertise. Working closely with some of the biggest ready-mix, volumetric, masonry block and aggregate supply companies in the UK and overseas, we pride ourselves on providing a bespoke service ensuring that your quality requirements are strictly met to the highest of standards. Some of the services we can provide are; Volumetric Ready-Mix Consultancy Volumetric Calibration Quality Management Systems Trial Mixes Sampling Slump tests Technical Manager Consultancy Service Packages Cover meter surveys Masonry Block Consultancy Cost Saving Evaluations Cost Saving Projects Diamond Core Drilling Aggregate Grading Quality Improvements Investigations Mix Design Creation New Product development 

 

 

 

 

 

 


Tags: batch plant batcher concrete batcher concrete pump concrete trucks concreter readymix truck drivers


This article was written by marketing@concretebroker.com.au all rights reserved. The views and opinions expressed in this article are those of the author(s) and do not necessarily reflect those of concretebroker.com